Trainings created and presented as a part of Werner Leadership Development Rotation Program

Industrial Controls Sales Training 

The primary objective of this training program is to enhance the technical skills and proficiency of sales representatives, enabling them to provide exceptional customer experiences. The course encompasses a comprehensive understanding of various Rockwell catalog numbers, focusing on the technical specifications necessary for Customer Service Representatives to become well-informed and proficient in suggesting and recommending suitable parts for customer applications. Through this training, participants gain an in-depth comprehension of the products that Werner consistently offers to its valued customers.

Telephone Application Training

To streamline the onboarding process for new employees, I have developed a comprehensive presentation that guides them through the group phone system. This presentation covers not only the basics of making phone calls and navigating directories but also emphasizes the importance of phone etiquette when interacting with customers. Additionally, the training provides directories of frequently contacted coworkers or groups to facilitate efficient communication within the organization. By utilizing this training, new employees can quickly familiarize themselves with the phone system and effectively handle customer calls while maintaining professionalism.

AMCI Stepper Motor Studio 5000 Integration Training

This hands-on training program aims to enhance participants' understanding of the connection between AMCI EtherNet/IP stepper motors and Rockwell Automation Studio 5000 Logix Designer. Through practical exercises, attendees will gain valuable insights into the integration process. The training will focus on utilizing the AMCI supplied add-on instructions to create both manual and automatic modes.

Participants will have the opportunity to work directly with the equipment, allowing them to apply theoretical knowledge in a practical setting. By following step-by-step instructions and engaging in interactive exercises, attendees will develop the skills necessary to establish a successful connection between the AMCI EtherNet/IP stepper motors and Rockwell Automation Studio 5000 Logix Designer.

Throughout the training, participants will learn how to leverage the AMCI add-on instructions to implement a manual mode, enabling precise control over the stepper motors. Additionally, they will explore the automatic mode, which offers efficient and automated functionality.

By the end of the training, attendees will have a comprehensive understanding of the integration process and be equipped with the knowledge and skills needed to effectively utilize AMCI EtherNet/IP stepper motors within the Rockwell Automation Studio 5000 Logix Designer environment.

Classes taught as a part of Werner Technical Services

Logix Intro

The Logix Intro class is specifically designed for Electricians, Operators, and Maintenance personnel who require a concise overview or a refresher on the fundamental operations of ControlLogix and CompactLogix industrial automation controllers. This course aims to familiarize participants with essential concepts, including RSLinx configuration, controller online connectivity, bit logic programming, and online editing. The class provides comprehensive coverage of the entire Logix platform, encompassing both hardware and programming software.

To enhance practical understanding, the class incorporates multiple hands-on labs where participants can apply the theoretical knowledge gained during the course. These labs enable attendees to gain firsthand experience and reinforce their learning.

By the end of the Logix Intro class, participants will have a solid grasp of the core functionalities of ControlLogix and CompactLogix controllers. They will be proficient in RSLinx configuration, connecting to controllers online, programming bit logic, and performing online edits. This course provides a valuable foundation for individuals working with industrial automation systems, enabling them to operate and maintain these controllers effectively.

Logix Basics & Troubleshooting

The Logix Basics and Troubleshooting class is specifically tailored to meet the needs of Electricians and, more importantly, Maintenance personnel who require a concise overview of the fundamental operations of ControlLogix and CompactLogix industrial automation controllers. This class serves as a replacement for the Intro class and places significant emphasis on troubleshooting methods.

The course dedicates ample time to covering troubleshooting techniques that are commonly encountered by technical support teams when assisting customers. By focusing on these practical scenarios, participants gain valuable insights into real-world problem-solving and enhance their troubleshooting skills.

The class covers essential concepts such as RSLinx Classic configuration, uploading the current program from the controller, programming bit logic, performing online edits, and utilizing cross-referencing techniques. By delving into these topics, attendees develop a comprehensive understanding of the key components and functionalities of ControlLogix and CompactLogix controllers.

The Logix Basics and Troubleshooting class provides a valuable foundation for Maintenance personnel, enabling them to quickly grasp the basics of industrial automation controllers while emphasizing troubleshooting methods commonly encountered in the field. By the end of the course, participants will be equipped with the knowledge and skills necessary to effectively operate, maintain, and troubleshoot ControlLogix and CompactLogix controllers.

Logix Foundations 

The Logix 5000 Foundations class builds upon and expands the knowledge covered in the Intro class, providing participants with a comprehensive understanding of the Logix platform and Studio 5000 programming software. This course covers a wide range of topics, including advanced logic concepts such as timers, counters, and one-shots. 

In addition to logic topics, the class also delves into crucial aspects of logic documentation, project file handling, and connectivity through RSLinx and FactoryTalk Linx Browser. Participants will gain a solid understanding of networking fundamentals, including the basics of establishing and maintaining connections between devices.

The course emphasizes the importance of tags and aliases in programming and covers essential techniques for logic editing. Participants will become proficient in utilizing tools like BOOTP and ControlFlash Plus, which are invaluable for device configuration and firmware management.

By the end of the Logix 5000 Foundations class, participants will have acquired a broad understanding of the Logix platform and Studio 5000 programming software. They will possess the knowledge and skills necessary to effectively work with advanced logic concepts, handle logic documentation and project files, establish connectivity, utilize networking fundamentals, and employ essential tools for device configuration and firmware management. This course serves as a comprehensive guide to mastering the Logix platform and Studio 5000 programming software.

Logix Advanced

The Logix 5000 Advanced class is designed as a follow-up to the Foundations class, offering participants an in-depth exploration of premier integration techniques for Rockwell devices. This course focuses on the seamless integration of devices such as Point I/O, PowerFlex drives, PanelView terminals, and Stratix Ethernet/IP switches.

Through a series of individual labs, participants gain hands-on experience in integrating these components with Studio 5000. The labs cover various aspects, including I/O configuration, Add-On Profiles (AOPs), and the logic associated with each hardware component. By actively engaging with the equipment, attendees develop a practical understanding of the integration process.

The class also covers several advanced features of Studio 5000, allowing participants to explore and utilize the full capabilities of the software. Additionally, advanced instructions are introduced, providing participants with the knowledge and skills needed to implement complex logic operations.

By completing the Logix 5000 Advanced class, participants will have a comprehensive understanding of the premier integration of Rockwell devices with Studio 5000. They will be proficient in configuring I/O, working with AOPs, and implementing the necessary logic for seamless device integration. Moreover, they will be familiar with the advanced features of Studio 5000 and possess the skills to utilize advanced instructions effectively. This course serves as a crucial step in mastering the advanced capabilities of the Logix platform and Rockwell automation devices.

PLC Troubleshooting and Maintenance 

The PLC Basics and Troubleshooting class is specifically tailored for individuals with a background in relay logic but limited or no experience with PLCs (Programmable Logic Controllers). This course aims to provide a solid foundation in connecting to, monitoring, editing, and diagnosing MicroLogix, SLC 500, CompactLogix, and ControlLogix PLCs.

The class focuses on equipping participants with the skills needed to identify and resolve module and processor faults in PLC systems. Emphasis is placed on understanding the necessary resources and references for troubleshooting these faults effectively.

Throughout the course, students gain practical experience in selecting, configuring, and troubleshooting communications with various PLC families. They will develop proficiency in creating, editing, and troubleshooting basic ladder logic programs, which form the backbone of PLC programming.

By the end of the PLC Basics and Troubleshooting class, participants will have acquired the necessary knowledge and skills to confidently work with PLCs. They will be proficient in connecting to PLCs, monitoring their operation, editing ladder logic programs, and diagnosing common faults. This course provides a solid starting point for individuals transitioning from relay logic to PLCs, enabling them to effectively work with a wide range of PLC families.

Visualizations Intro

The Factory Talk View Studio Machine Edition class focuses on providing participants with a solid understanding of the essential concepts and skills required to edit applications for PanelView Plus 7 terminals. This course covers the basics of using Factory Talk View Studio Machine Edition software for application editing.

During the class, students learn how to upload an existing application from a PanelView terminal, allowing them to understand the structure and configuration of the application. They also gain proficiency in configuring communications between the PanelView terminal and Logix Programmable Controllers, facilitating seamless data exchange.

The course guides participants through the process of editing displays, enabling them to create and modify visual screens to suit specific application requirements. Students also learn how to download the edited application to a PanelView terminal, ensuring the changes made in the software are successfully implemented on the device.

Additionally, the class emphasizes the importance of file backup, providing students with the necessary knowledge and techniques to effectively back up application files, ensuring data integrity and minimizing the risk of data loss.

By completing the Factory Talk View Studio Machine Edition class, participants will be equipped with the fundamental skills needed to confidently edit applications for PanelView Plus 7 terminals. They will gain proficiency in uploading, configuring communications, editing displays, downloading applications, and performing essential file backup procedures. This course serves as a valuable resource for individuals seeking to utilize Factory Talk View Studio Machine Edition for PanelView application development and maintenance.

Visualizations Foundations

The Foundations of Factory Talk View Studio Machine Edition course provides students with a comprehensive understanding of programming PanelView Plus 7 terminals using the Factory Talk View Studio Machine Edition software. This course covers the essential foundations necessary for creating functional and interactive HMI (Human-Machine Interface) applications.

Throughout the course, students will gain proficiency in configuring communications between the PanelView Plus 7 terminal and Logix Programmable Controllers. They will learn how to establish seamless data exchange and enable real-time communication between the HMI and the controllers.

The course also focuses on project settings configuration, teaching students how to fine-tune project parameters to meet specific application requirements. Students will learn to create and edit displays, allowing them to design intuitive and user-friendly screens for effective operator interaction.

In addition, students will acquire the skills needed to create tags, browse controller tags, and leverage global objects and global connections. These features enable efficient data management and seamless integration between various components of the HMI application.

The course delves into trending and data logging capabilities, providing students with the knowledge to capture and visualize critical process data. Students will also learn how to implement alarms and animations, enhancing the functionality and user experience of the HMI application.

By completing the Foundations of Factory Talk View Studio Machine Edition course, participants will be equipped with a strong foundation in programming PanelView Plus 7 terminals. They will have the skills to configure communications, create and edit displays, manage tags and data, implement alarms and animations, and leverage advanced features of the Factory Talk View Studio Machine Edition software. This course prepares students to develop robust and dynamic HMI applications for a range of industrial processes.

EtherNet/IP Foundations 

The EtherNet/IP Foundations course provides comprehensive instruction on the design and troubleshooting of EtherNet/IP networks within a Logix-based industrial automation control system. This course covers fundamental concepts of EtherNet, including media and infrastructure design, capacity calculations, and the configuration of Stratix industrial switches.

During the course, students engage in hands-on labs to gain practical experience in Stratix switch configuration, network troubleshooting, and Dynamic Host Configuration Protocol (DHCP) implementation using a Stratix 5700 switch. The importance and techniques of segmenting an EtherNet/IP network are thoroughly discussed, allowing students to understand how to effectively partition the network for optimal performance and reliability.

Additionally, the class covers various techniques for troubleshooting EtherNet/IP networks, equipping students with the knowledge and skills to diagnose and resolve common network issues. Understanding troubleshooting methodologies ensures efficient and reliable operation of the EtherNet/IP network.

By completing the EtherNet/IP Foundations course, students will have a solid foundation in designing and troubleshooting EtherNet/IP networks within a Logix-based industrial automation control system. They will possess the skills to configure Stratix switches, troubleshoot network connectivity, implement DHCP, and effectively segment an EtherNet/IP network. This course prepares students to confidently design, implement, and maintain EtherNet/IP networks in industrial automation environments.